Multi-Variety Mixed Packaging and Pillow Pack Bottling Tech for Supplements

Core Technical Solutions:

1. Smart Vision Recognition System:

   • High-resolution CCD cameras combined with AI algorithms accurately identify different shapes (tablets, capsules, gummies), sizes (3–15mm), and material types.

   • Recognition accuracy: 99.9%, single recognition time <0.1s.

2. Dynamic Ratio Control System:

   • Servo motor-driven precision dispensing ensures ±1 piece accuracy.

   • Stores up to 1,000 formulations for instant switching.

3. Adaptive Packaging Module:

   • Adjustable speed (20–100 packs/min) based on product characteristics.

   • Compatible with multiple packaging materials (aluminum foil, composite films, etc.).

Value Proposition:

• 300%+ higher efficiency

• 60% labor cost reduction

• Enables true "customized packaging per consumer"

II. Pillow Pack Candy Bottling: Solving Multi-Bottle Compatibility Challenges

Technical Pain Points:
The health supplement industry faces complex bottle variations, leading to common issues in traditional bottling:

• 2–4 hours required for bottle changeovers

• <90% filling accuracy for irregularly shaped bottles

• 5% jamming rate at high speeds (>200 bottles/min)

Innovative Solutions:

1. Modular Bottle Positioning System:

   • 3-axis robotic arm + flexible gripper design

   • 15-second bottle changeover, compatible with diameters 30–100mm

2. Multi-Stage Precision Counting:

   • Dual verification via photoelectric sensors + weighing system

   • <0.5% counting error

3. Food-Grade Contact Materials:

   • All contact parts made of 316 stainless steel or FDA-certified plastics

   • Surface roughness Ra ≤ 0.8μm to prevent candy sticking

Performance Metrics:

• Max speed: 300 bottles/min

• Bottling accuracy: ≥99.5%

• Minimum candy size: 5mm

III. Full Solution Advantages & Implementation Roadmap

With 21 years of industry expertise, we recommend a phased implementation:

1. Evaluation Phase (1–2 weeks):

   • Production line diagnostics

   • Product characteristic analysis

   • Capacity requirement assessment

2. Customization Phase (2–3 weeks):

   • Equipment selection & configuration

   • Factory layout planning

   • Trial production planning

3. Implementation Phase (4–6 weeks):

   • Installation & debugging

   • Operator training

   • Trial run optimization

After-Sales Support:

• 24/7 response system

• Remote diagnostics

• Annual preventive maintenance

As the health supplement industry evolves, intelligent packaging solutions not only resolve production bottlenecks but also enable personalized customization. We look forward to collaborating with health supplement companies in Henan to drive innovation and achieve our shared vision: "Delivering high-quality supplements efficiently to every consumer."

For a tailored solution based on your specific needs, contact our technical team for further discussion.