The intelligent era of home textile industry
According to data from the World Health Organization, more than 60% of cervical spondylosis in the world is directly related to improper use of pillows, and among people with poor sleep quality, 75% have never paid attention to the adaptability of pillows.
With people's attention to sleep quality and healthy lifestyles, the latex pillow market has shown a steady growth trend. In 2022, the scale of my country's latex pillow market has exceeded 2 billion yuan, a year-on-year increase of 6.57%, and there is still great development potential in the next few years.
In the home textile industry, the application of automated packaging technology is still in its infancy. Taking bedding as an example, the packaging of four-piece sets, mattresses, pillows and other products is still highly dependent on manual operation, which is not only inefficient, but also faces high labor costs.
An international brand customer has reached a cooperation with us, hoping to build an innovative automatic boxing production line for latex pillows. This intelligent solution can not only effectively cope with the current employment dilemma, but also, from a long-term development perspective, it is a strategic choice to achieve production automation upgrades.
At the same time, we are facing multiple tests.
01. Flexible adaptation problem: How to enable automated equipment to accurately handle pillow products of different specifications and fluffiness.
02. Efficiency balance: While meeting diverse needs, maintain the efficiency requirements of industrialized production.
02. Efficiency balance: While meeting diverse needs, maintain the efficiency requirements of industrialized production.
After several months of debugging by technicians, this latex pillow intelligent cartoning machine was finally born! Core highlights:
Industry first: The home textile industry has entered the direction of automated packaging for the first time
Flexibility is fully extended: Adapt to pillows of different specifications
Productivity leap: Single-line efficiency is 70% higher than manual
High intelligence: This equipment only needs to adjust parameters with one button to automatically cut and adapt to different products, so that one machine can be used for multiple purposes
Industry first: The home textile industry has entered the direction of automated packaging for the first time
Flexibility is fully extended: Adapt to pillows of different specifications
Productivity leap: Single-line efficiency is 70% higher than manual
High intelligence: This equipment only needs to adjust parameters with one button to automatically cut and adapt to different products, so that one machine can be used for multiple purposes
The entire line uses a variety of advanced robot technologies, the robot arm automatically opens the box → the machine pushes the box → the pillow is put into the box → the box is automatically folded. This continuous operation is done in one go, without manual operation, and the degree of automation is fully extended. The machine is very flexible, and one device can be compatible with more than 20 different pillows
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